{"id":1950,"date":"2016-06-08T08:54:37","date_gmt":"2016-06-08T07:54:37","guid":{"rendered":"https:\/\/www.ultraseal-impregnation.com\/?p=1950"},"modified":"2019-10-24T11:28:16","modified_gmt":"2019-10-24T10:28:16","slug":"vacuum-impregnation-simplified","status":"publish","type":"post","link":"https:\/\/www.ultraseal-impregnation.com\/us\/2016\/06\/08\/vacuum-impregnation-simplified\/","title":{"rendered":"Vacuum impregnation just got easier and more compact with new fully automated two-stage process"},"content":{"rendered":"

Space-saving R-FL-Duplex+ saves on floor-space and energy costs ideal for multi-part or single-part processing.<\/strong><\/p>\n

Ultraseal International is living up to its global reputation for being at the forefront of vacuum impregnation technology with its new two-stage process that will be unveiled at GIFA 2015 in D\u00fcsseldorf, Germany.<\/p>\n

Scientists at the company have revolutionised the design and eliminated one of the three stages of the Vacuum Impregnation process entirely without in any way compromising the quality of the impregnation process.<\/p>\n

\"\"<\/p>\n

Called the R-FL-Duplex+, it has a much smaller footprint on the factory floor than a conventional casting impregnation process; it uses less energy, produces less waste and is fully automated with the use of robotics. The machine is ideally suited to single-part processing but, with some configuration, multi-parts can also be processed.<\/p>\n

Gary Lloyd, Managing Director of Ultraseal International, said: \u201cOnce again Ultraseal International is delivering more benefits to customers with an exciting advance in the fight against porosity in cast metal parts.<\/p>\n

\u201cOur latest innovation is truly ground-breaking \u2013 our two-stage impregnation process offers all of the quality of Ultraseal\u2019s recycling sealant technology with added advantages in space and cost.\u201d<\/p>\n

Visitors to GIFA 2015 can see the new R-FL-Duplex+, complete with robotic handling, at the Ultraseal stand in Hall 11 F26 at the exhibition in D\u00fcsseldorf, Germany from June 16-20.<\/p>\n

Vacuum Impregnation with porosity sealants is an important post-casting process for diecasters because it offers a reliable and permanent solution to the problem of porosity in cast metal parts. Porosity \u2013 microscopic holes that form during the casting process itself \u2013 can create serious problems if leak paths are formed.<\/p>\n

Typically, impregnation is carried out in three stages: firstly, parts are placed in an autoclave and a vacuum applied that will draw air out of any porosity before a liquid sealant is introduced; secondly, parts are washed in a cold wash cycle and finally they are moved to the \u2018hot cure tank\u2019 where the heat transforms the liquid within the porosity into a solid, flexible plastic.<\/p>\n

The success of the R-FL-Duplex+ depends upon the innovation of the chemistry developed at Ultraseal\u2019s headquarters in Coventry, UK, where all of its Research and Development is carried out. The twin-module machine works with Ultraseal\u2019s market-leading recycling sealant, Rexeal 100\u2122.<\/p>\n

Kevin Siviter, Technical Manager of Ultraseal International, explained: \u201cTraditionally after impregnation there is a dedicated wash module to ensure that components are clean before the last stage of impregnation.<\/p>\n

\u201cThis is different. There is no wash station \u2013 parts go straight from the autoclave to the hot cure tank. The R-FL-Duplex+ has a new hot cure recycling process.<\/p>\n

\u201cCustomers will get the same impregnation quality as they would achieve with a three-module machine in regard to sealability and cleanliness but the machine would take up one-third less space, less energy is required to run it and it has increased production throughput.<\/p>\n

\u201cIt is a continuous, real-time process that is very robust and offers all the advantages of our recycling sealant technology.\u201d<\/p>\n

Ultraseal has led the way for decades and is once again transforming the face of vacuum impregnation.<\/p>\n

The company has its headquarters in the UK, Joint Ventures in China and India, an operation in the United States, an office in Japan and a network of 22 agents\/distributors around the world, as well as the renowned jobshop Sterr & Eder Industrieservice GmbH, based at Velden, Germany.<\/p>\n

It is exhibiting at GIFA alongside Sterr & Eder and Lubrolene \u2013 a series of water-free die release agents developed by the Aoki Science Institute of Japan and for which Ultraseal has been granted exclusive European distribution rights.<\/p>\n","protected":false},"excerpt":{"rendered":"

Space-saving R-FL-Duplex+ saves on floor-space and energy costs ideal for multi-part or single-part processing. Ultraseal…<\/p>\n","protected":false},"author":1,"featured_media":1580,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[3],"class_list":["post-1950","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"yoast_head":"\nVacuum impregnation simplified by automated two-stage process | Ultraseal US<\/title>\n<meta name=\"description\" content=\"Vacuum impregnation simplified with new fully automated two-stage process from Ultraseal International\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.ultraseal-impregnation.com\/us\/2016\/06\/08\/vacuum-impregnation-simplified\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Vacuum impregnation 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