Fully automated top load systems

Best-in-class systems incorporating unique rotational washing technology and improved flexibility

Our best-in-class, modular, automated top load systems offer all the benefits of our semi-automated top loading systems with the addition of fully automatic control of the workload between the process modules and overhead transporter. Integrated conveyor systems are also available to transport workloads to and from the machine – allowing for automated production over long periods.

Ultraseal top loading impregnation systems incorporate unique rotational washing technology to ensure exceptional results.

Key Benefits

Unique Rotational Processing System Technology

Positive process solution penetration of high density workloads

Effective cascade/rotational washing action

Rotation drain provides effective recovery and re-use of process chemicals

Rotation eliminates poor treatment due to air pockets

Programmable control on each process stage

Worldwide technical and service support

Special equipment options:

Pre-wash Module

A pre-wash module can be specified for the effective cleaning of machined and un-machined metal, plastic and composite components prior to impregnation.

Vacuum Dry Module

Applied after hot cure to ensure completely dry components and help prevent corrosion from residual moisture.

Cooling System Module

An optional cooling system module is available. Integrated after the hot cure process, the cooling module delivers cooled, production assembly ready components to the next manufacturing process operation.

Special Fixtures

To optimise your component handling we design and supply special fixtures or custom designed baskets suitable for holding components - from air-conditioning compressors or electrical components to large machined castings (e.g. transmission casings or engine blocks).

Complete Process Monitoring Capability

Process monitoring is the main building block of effective plant operations. Ultraseal fully automated impregnation systems provide you with total process control visibility.

Our impregnation system diagnostics provide full process performance analysis and data logging to provide complete production batch traceability – with cycles stored in machine memory or total process cycle history available via our Web Portal option.

This allows your production and quality teams to identify precisely whether any quality issues result from process control or with casting quality.

We also provide a remote diagnostic capability. This solution allows our support team experts to manage your process – identifying problems and abnormal situations and determining ways to improve and optimise process operations without travelling to the site. Helping to optimise your plant performance and also minimise unplanned downtime.

Diagnostic information is available locally or accessed remotely over the internet via an Ethernet cable.

Benefits

Total process control visibility

Monitoring and data logging of all key processing cycle metrics

Provides failure mode analysis (FMA) quality control data

Web portal option for lifetime production cycle history

Remote diagnostic capability option available

'A' series specification

Options

  • Vacuum or pressure impregnation
  • Recycling or non-recycling system
  • Overhead or cantilever gantry
  • STS, VTS or RVTS
  • Rotation or non-rotation
  • Filtration
  • Component jigging

 

Machine dimensions (WxDxH)

5370 x 4320 x 2520mm (211” x 170” x 99”)*

Normal load capacity

500 x 500 x 540mm (19.7” x 19.7” x 21.3”)

Weight capacity

120kg (264.5lb)

'B' series specification

Options

  • Vacuum or pressure impregnation
  • Recycling or non-recycling system
  • Overhead or cantilever gantry
  • STS, VTS or RVTS
  • Rotation or non-rotation
  • Filtration
  • Component jigging

Machine dimensions (WxDxH)

7990 x 4755 x 3530mm (314.5” x 187.2” x 138.9”)*

Normal load capacity

700 x 700 x 790mm (27.5” x 27.5” x 31.1”)

Weight capacity

300kg (661.4lb)

'C' series specification

Options

  • Vacuum or pressure impregnation
  • Recycling or non-recycling system
  • Overhead or cantilever gantry
  • STS, VTS or RVTS
  • Rotation or non-rotation
  • Filtration
  • Component jigging

Machine dimensions (WxDxH)

10960 x 5410 x 3530mm (431.5” x 212.9” x 138.9”)*

Normal load capacity

1000 x 1000 x 1000mm (39.4” x 39.4” x 39.4”)

Weight capacity

750kg (1653.5lb)

*all machine sizes based on a standard 4 module top load system

 

 

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