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Fully automated front load systems

Best-in-class systems for faster cycle times and improved flexibility

Our best-in-class modular automated systems offer greater speed, control and significant health and safety advantages, as well as the key ability to be fully integrated into production lines.

Shorter cycle times deliver higher throughput with each module accommodating a smaller number of components and so minimising work in progress.

Each compact module offers all the productivity and quality advantages associated with rotational processing, while unlike top-loading machines, the rotational drain process takes place within the autoclave, reducing the number of modules required and so saving cost and floor-space.

A range of automated workload handling options are available including powered conveyor systems to transport components between each impregnation process module, together with a loading and unloading mechanism for each module.

Fully automated impregnation systems can be configured to be integrated in-line to the previous manufacturing process stage or to the next machine/process stage.

Key Benefits

Shorter cycle times increase productivity

Lowest cost of operation

Fully automated systems eliminate manual handling of components

Smaller footprint than top-load systems

Programmable PLC control

Ultraseal Recycling Technology delivers best-in-class sustainability

Custom integration with your manufacturing process

Worldwide technical and service support

Special equipment options

Pre-wash Module

A pre-wash module can be specified for the effective cleaning of machined and un-machined metal, plastic and composite components prior to impregnation.

Vacuum Dry Module

Applied after hot cure to ensure completely dry components and help prevent corrosion from residual moisture.

Cooling System Module

An optional cooling system module is available. Integrated after the hot cure process, the cooling module delivers cooled, production assembly ready components to the next manufacturing process operation.

Special Fixtures

To optimise your component handling we design and supply special fixtures or custom designed baskets suitable for holding components - from air-conditioning compressors or electrical components to large machined castings (e.g. transmission casings or engine blocks).


Complete Process Monitoring Capability

Process monitoring is the main building block of effective plant operations. Ultraseal fully automated impregnation systems provide you with total process control visibility.

Our impregnation system diagnostics provide full process performance analysis and data logging to provide complete production batch traceability – with cycles stored in machine memory or total process cycle history available via our Web Portal option.

This allows your production and quality teams to identify precisely whether any quality issues result from process control or with casting quality.

We also provide a remote diagnostic capability. This solution allows our support team experts to manage your process – identifying problems and abnormal situations and determining ways to improve and optimise process operations without travelling to the site. Helping to optimise your plant performance and also minimise unplanned downtime.

Diagnostic information is available locally or accessed remotely over the internet via an Ethernet cable.

Benefits

Total process control visibility

Monitoring and data logging of all key processing cycle metrics

Provides failure mode analysis (FMA) quality control data

Web portal option for lifetime production cycle history

Remote diagnostic capability option available

'300' Series Specification

Options

  • Vacuum or pressure impregnation
  • Recycling or non-recycling system
  • Full or semi-automated component handling
  • Range of special equipment options available

Machine dimensions (WxDxH)

4537 x 3958 x 2304mm

Normal load capacity

340 x 340 x 600mm

Weight capacity

100kg

'400' Series Specification

Options

  • Vacuum or pressure impregnation
  • Recycling or non-recycling system
  • Full or semi-automated component handling
  • Range of special equipment options available

Machine dimensions (WxDxH)

5599 x 3155 x 2567mm

Normal load capacity

450 x 500 x 750mm

Weight capacity

125kg

'600' Series Specification

Options

  • Vacuum or pressure impregnation
  • Recycling or non-recycling system
  • Full or semi-automated component handling
  • Range of special equipment options available

Machine dimensions

6994 x 3500 x 2394mm

Normal load capacity

600 x 600 x 800mm

Weight capacity

250kg

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